Controls & Automation

From drawings to deployment, accurate, compliant, and ready to install.

Our electrical engineering team designs complete power and control systems, supported by in-house panel fabrication. We deliver UL-compliant solutions that ensure a seamless handoff from design to real-world performance.

Design deliverables include:

• Panel layouts (interior/exterior)
• Power distribution and I/O schematics
• Network diagrams, loop drawings, and conduit schedules
• Bid packages, from/to installation guides, and installation specifications

We also support Ethernet migrations and network upgrades to ensure your infrastructure is fast, secure, and ready for digital integration.

Standardized, consistent batch control, tailored to your plant.

Inconsistent product is a common issue in batch manufacturing. Using the ISA-88 standard as a foundation, we help manufacturers implement structured, repeatable batch control systems that deliver consistent results.

Key capabilities:

• ISA-88 model and terminology training
• PLC- or PC-based batch control
• Configurable recipe management
• Templates proven by Fortune 100 manufacturers

Whether starting from scratch or refining an existing system, we’ll help you design a batch solution that delivers the “Golden Batch”, every time.

Automated inspection that’s faster, smarter, and more reliable.

Vision systems are essential for modern automation. We design and integrate solutions that identify defects, confirm tolerances, and validate label/package compliance, all in real time.

Applications include:

• Quality and dimensional inspection
• Part orientation and positioning
• Label and packaging conformance
• Detect/reject systems using sensors, lasers, and weight control

Our designs account for lighting, line conditions, and camera calibration, so your vision systems perform consistently and support your broader automation strategy.

Key capabilities:

• Skid-based CIP systems (single-use, multi-use, or centralized)
• Customized configurations (one-tank, two-tank, or multi-tank designs)
• Utility and chemical dosing integration
• PLC and HMI programming for recipe-driven cleaning
• SCADA integration with reporting and audit trail capability
• Remote access and diagnostics

Actemium provides turnkey CIP (Clean-in-Place) solutions tailored to food & beverage, consumer packaged goods, and water/wastewater industries. Our CIP systems are designed to deliver consistent, validated cleaning while minimizing downtime, water usage, and chemical cost

Synchronize your equipment. Maximize throughput. Reduce waste.

We provide complete packaging line integration, managing everything from fill level control to palletizing. Our experience spans every stage of packaging, from OEM coordination to warehouse-ready product handoff.

Our packaging solutions include:

• OEM-to-OEM equipment integration
• Conveyor and line speed control
• Can/bottle/bag filling and level control
• Case packing and palletizing
• Defect detection and reject management
• Finished goods handoff to WMS systems

We design each solution to meet your production goals while minimizing downtime, back pressure, and product loss.

Actemium provides comprehensive support for TÜV certification in machine safety, control systems, and functional safety applications. Our TÜV-certified engineers (CMSE – Certified Machinery Safety Expert, FS Engineer) guide clients through risk assessment, standards compliance, and documentation to achieve certification and ensure safe, compliant operations. By partnering with Actemium, clients gain not only certification readiness, but also sustainable safety practices embedded into their automation and design processes.

• Machine hazard analysis and Safety Integrity Level (SIL) / Performance Level (PL) calculation
• Layer of Protection Analysis (LOPA) where applicable

• Safety system architecture and circuit design
• Safety PLC programming and validation
• Integration of safety devices (E-Stops, light curtains, safety relays, etc.)